
SMT Solder Paste Screen Printer
Solder paste printing is a key part in the SMT (Surface Mount Technology) process. Since the solder paste is a mixture of powder and flux, it is fluid during the printing process. Viscosity is a major indicator of the form of solder paste fluids. If it has low viscosity, it flows easily for filling and collapses. If it has high viscosity, it is easy to roll, peel and form. The viscosity requirement is also different at different stages of solder paste printing. SMT has a flexible requirement of viscosity but fortunately, viscosity itself is a variable that is easy to change. This requirement of varying viscosity places a higher dependence on the solder paste printing process and the printer's parameter settings. We offer various types of different specifications & configurations of SMT printers to meet your requirements & support your production.
*Machine specification is available based on request*
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SMT 3D Solder Paste Inspection Machine
The solder paste printing inspection process is one of the most important parts of the surface mount assembly process. The earlier a defect is identified the less it will cost to correct – a useful rule to consider is that a fault identified after reflow will cost 10 times the amount to rework than that identified before reflow- a fault identified after test will cost a further 10 times more to rework. In order to ensure the desired amount of solder paste has been deposited without defects and that the process is repeatable it is important to have a thorough and reliable inspection method. As components become smaller and more complex the control of the solder paste printing becomes more challenging and so it is recommended to fully inspect every printed PCB before starting the component placement process. Many solder paste printing machines contain 2D solder inspection which has been used for a long time but has a limited inspection capability of area coverage and shorts – this system has no way of checking the expected solder paste volume or shape of solder deposits. Our in house solder paste inspection machine equipped with latest 3D technology that meet your requirement & support your production.
*Machine specification is available based on request*
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SMT Reflow Oven
Reflow soldering is the most widely used method of attaching surface mount components to printed circuit boards (PCBs). The aim of the process is to form acceptable solder joints by first pre-heating the components/PCB/solder paste and then melting the solder without causing damage by overheating. There are various types of reflow soldering machine available depending on the required line speed and design/material of the PCB assemblies to be processed. The selected oven needs to be of a suitable size to handle the production rate of the pick and place equipment. We offer various type of different specifications & configurations SMT reflow oven to meet your requirement & support your production.
*Machine specification is available based on request*
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SMT Automated Optical Inspection Machine
Automated optical inspection (AOI) is one of the best inspection tools in the SMT environment. Though automatic X-ray inspection is the latest trend, AOI is the most cost-effective and reliable inspection tool. By using one or more HD cameras, this process captures images of assembled PCB surfaces with the help of a light source. It then compares the captured scanned images with pre-existing template images to detect both catastrophic failures (for example, missing components) and quality defects. AOI can be applied to both bare board PCBs and PCB assembly lines. Generally, post-reflow AOI is preferred by many process engineers depending on what type of information you are looking for and how fast the inspection needs to be completed. In the broad sense, AOI must be capable of inspecting the presence of an object, recognizing barcode information, performing measurement or gauging, package dimension, and lead condition to generate yield rate, distributed defect type, the number of defects, etc. Our in-house AOI machine is equipped with the latest technology that meets your requirement & supports your production.
*Machine specification is available based on request*
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SMT Automated Glue Dispenser
Surface Mount Adhesive dispensing is a high-speed application with a well-defined process for dispensing systems. This non-conductive glue is used to hold SMT components on a substrate that requires double-sided processing before it goes into a solder reflow or wave solder process. Additionally, it is used to add extra holding power for larger components exposed to high-shock environments and reduce defects per application, allowing for control of the waste of the material more efficiently. We offer various types of different specifications & configurations dispensers to meet your requirements & support your production.
*Machine specification is available based on request*
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SMT Automated PCB Laser Marking Machine
Nowadays PCB marking including etching codes, numbers, and logos onto circuit boards is necessary for inventory control and tracking. Many conventional methods like sticker labelling however are time consuming and require additional consumables and cleaning processes. Our fully automated PCB laser marking systems overcome these challenges. For instance, they make no direct contact with the circuits, substrate, and other sensitive components. They also eliminate extra processes and easily integrate with existing SMT lines. Run our laser systems as reliable, free-standing machines, or add them to your automated manufacturing line to enable real-time data tracking. We can also integrate them into parts handling systems, including stackers and flippers.
*Machine specification is available based on request*
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SMT PCB Router Machine
A Depaneling router is a machine similar to a wood router. It uses a router bit to mill the material of the PCB. The hardness of the PCB material wears down the bit, which must be replaced periodically. Routing requires that single boards are connected using tabs in a panel. The bit mills the whole material of the tab. It produces much dust that has to be vacuumed. It is important for the vacuum system to be ESD-safe. Also, the fixturing of the PCB must be tight - usually, an aluminum jig or a vacuum holding system is used. The two most important parameters of the routing process are feed rate and rotational speed. They are chosen according to the bit type and diameter and should remain proportional (i.e. increasing feed rate should be done together with increasing the rotational speed). Routers generate vibrations of the same frequency as their rotational speed (and higher harmonics), which might be important if there are vibration-sensitive components on the surface of the board. The strain level is lower than for other depaneling methods. Their advantage is that they are able to cut arcs and turn at sharp angles. Their disadvantage is lower capacity.
*Machine specification is available based on request*
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SMT Automated Component Taping Machine
Automated tape & reel machine is a multi-functional packaging system that integrates tube, tray, and tape package equipment which allows versatility and flexibility to produce the different packing requirements. It is designed to be fully automatic and each package equipment is modularized as a sub-system for easy configuration and allows efficient work turnaround time, In addition, it supports JEDEC standard tray, various SOP tubes, and up to 22” tape reel. It is equipped with different sensors to ensure the quality of the packaging and prevent human or system error. An optional CCD camera can be added to the system for 2D inspection and an ink marker for IC marking. LCD keypad is available for each sub-system to allow easier maintenance and troubleshooting. We do have a semi-auto type of taping machine that supports your requirements & production.
*Machine specification is available based on request*
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Laser Marking Machine
Ultraviolet (UV) laser is a kind of cold light, mainly used in super precise marking and engraving particularly suitable for food, pharmaceutical packaging material marking, micro punching, glass high-speed dividing, silicon wafer complex graphics cutting etc. The effect of laser marking and cutting is precise, smooth, and steep without heat. Except copper, 355nm UV laser wavelength is applicable for many types of materials and it is commonly friendly-used in many SME manufacturers. UV laser has the advantages of small volume (no water cooling device, but air cooling), good optical quality (basic mode), and maintenance-free.
*Machine specification is available based on request*
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Stencil Cleaning Machine
Optimal of stencil cleaning is a must in electronics industry to assure reproducible quality and low production rejects. Residues and contamination from SMD-adhesives and SMD-paste on stencils and screens particularly in the apertures lead to printing mistakes in PCB assembly manufacturing or to malfunctions of the final product. With this particular process, misprints (misprinted bare boards) as well as solder frames and solder carriers can be cleaned easily by this machine. Clean the solder paste of your screen printer stencils with our professional stencil cleaner system. Here you will find an assortment of automatic stencil cleaner systems that can meet your requirement & production.
*Machine specification is available based on request*
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Automated Splicing Machine
An automated splicing machine is designed to solve the problems of component splicing & help to improve productivity & cost reduction. It is not easy to sustain splicing quality when continuously splicing a huge number of component tapes. Weak splicing quality will cause machine stops and direct impact to the productivity. The Auto Splicing Machine makes splicing work automatically, fast, and effectively and shortens the working time compared to splicing manually.
*Machine specification is available based on request*
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SMT Mounters
Chip mounters, also called electronic component mounters, mainly use surface mount technology (SMT) to mount components onto printed circuit boards. With a chip mounter, dozens or even hundreds of chips can be placed onto a circuit board quickly and accurately. Therefore, chip mounters play a vital role in the mass production of printed circuit boards.
*Machine specification is available based on request*
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SMT Nozzle Cleaning Machine
SMT nozzle cleaning machine is a kind of cleaning equipment which can replace the traditional steel needle or ultrasonic vibration nozzle cleaning method. The dirt/dust on the nozzle can easily be removed automatically in a short time. The entire cleaning process caused harmless to the nozzle by using non-toxic cleaning liquid plus environmentally friendly process.
*Machine specification is available based on request*
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Solder Dross Recovery / Separator Machine
This machine is designed to recover an average of 70% to 80% pure solder from all wave solder dross as reusable solder (Use non-chemicals or noxious substances). Available for all types of lead and lead-free solder. Manual type & easy to operate; less training is required for operator.
*Machine specification is available based on request*
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